Nationwide 24/7 Emergency Rush Services

At Specialty Gear Drives, we specialize in the emergency repair of EREMA Gearboxes.

Request A Free Quote

    All Fields Must Be Filled Out

    Is your EREMA recycling line down due to gearbox failure?

    In the high-volume world of plastic recycling, downtime is a revenue killer. Whether you are running an INTAREMA, VACUREMA, or TVEplus system, a seized extruder drive means your entire melt flow stops. At Specialty Gear Drives, we specialize in the emergency repair of EREMA Gearboxes We return your unit to better-than-OEM condition, often saving you up to 60% compared to a replacement unit.

    Why The Industry Relies On Erema

    Pioneers of the Circular Economy

    Founded in Austria in 1983, EREMA (Engineering Recycling Machines and Anlagen) revolutionized the plastics industry by combining the cutter/compactor and extruder into a single, efficient system. They are the undisputed global market leader in plastic recycling technologies, renowned for their ability to handle heavily contaminated post consumer waste and turn it into high-quality pellets. However, the immense torque required to shred, melt, and extrude plastic places catastrophic stress on the drivetrain. When these robust units finally fail, you cannot afford to wait weeks for European shipping. You need Specialty Gear Drives.

    Common Erema Gearbox Failures

    High Torque Meets Heavy Contamination.
    EREMA drives operate under brutal conditions, managing variable loads from inconsistent plastic feedstocks. We frequently analyze and Repair:

    Thrust Bearing Collapse

    Massive back-pressure from the extruder screw pushes directly against the gearbox output shaft, frequently crushing the main thrust bearings.

    Polymer Contamination

    If output shaft seals fail, molten plastic can back up into the gearbox, solidifying around the gears and starving the unit of lubrication.

    Gear Tooth Pitting

    Constant torque fluctuations from shredding plastic bales create shock loads that pit and fracture gear teeth over time.

    Overheating

    Continuous 24/7 operation leads to thermal breakdown of the oil, resulting in metal-on-metal wear and accelerated failure.

    The Specialty Gear Drives Promise

    Why We Are The Best In The Industry

    Our Erema Repair Process

    Factory-Spec Rebuilding with In-House Manufacturing
    We don’t just swap parts; we re-engineer the unit to handle the load. Because we manufacture our own gearing in-house, we can turn jobs around in days, not weeks.

    1

    Free Pickup & Analysis

    We pick up your gearbox and perform full inspection.

    2

    MPI Crack Detection

    Magnetic Particle Inspection detects hidden cracks.

    3

    Gear Manufacturing

    Precision gears manufactured in-house.

    4

    Bearing Upgrade

    Premium bearings & seals installed.

    5

    Shaft Alignment

    Perfect shaft alignment for vibration-free operation.

    Restore Your Production Line Today

    Don’t let a broken gearbox pile up your plastic scrap. Contact Specialty Gear Drives for an i.